It is mainly aims to change the rigidity of the metal materials through the heat treatment to work pieces. Detail applications are stated as follows:
1. Quench for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear (orchard shear).
2.Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.
3. Various electric tools, such as gear and axes.
4. Quench for machine tools, such as lathe deck and guide rail.
5. Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.
6. Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.Functional features:
1. Industrial digital control system, advanced performance, easy to use debugging, to meet the maximum etent of the comples workpiece quenching needs;
2. Quenching ways: continuous scan quenching, quenching at the same time, piecewise continuous scan hardening(segmented by the program settings, without limit switch, the same below), sub-quenching;
3. The electrical control system of the machine for which the quenching and cold water control interface, according to the technical requirements of the quenching process and cooling process control;
4. Low running costs and low drive power of workpiece running motor;
5. Profiles fuselage structure, low cost , light weight, economical and practical;
6. Easy maintenance, low failure rate, no leakage;
7. The high degree of automation, high procuction efficiency;
8. Rail linear bearings, high precision, low friction, long life;
9. Balance weight of counterweight device by sprockets and chains.
KGPS Spindle Surface Quenching Machine (160KW 20-100kHz)Main technical parameters:
1). 0.1MPA≤ Water pressure≤ 0.3MPA
2). Input power: 160kVA
3). Input voltage: 380V 50Hz
4). Max input current: Single phase 250A
5). Oscillating frequency: 20-80kHz
6). Inverted power≤ 160kVA
7). Perfect function of protect itself, such as over-voltage, over current, lack of water, phase fail, over hot, etc.
8). Digital auto-control, it has the function of manual, automatic and heating-keeping-cooling divide period to control.
9). Auto tracking frequency, the power can infinitely variable control.
10). Special cycle cooling system, make sure the machine work continuously.
2. The splindle surface quenching machine includes, induction quenching machine ZX-160KW, special-making hardening transformer, CNC hardening machine tool and the closed-loop water cooling tower.
2.1 Inductoon quenching power supply features:
Adopt the KGPS as inverter component, use the frequency automatic tracking technology always ensure the KGPS working in the ZCS(zero current) switch state. Adopt ZVT technology make sure IGBT always working in the zero voltage transformation state. Both of the two technologies have improved the KGPS working frequency, increased the KGPS using life and stability, and also reduced the machine loss.
2.2 Special-making hardening transformer technology:
Adopt the multiple transformation ratio structure design, wide matching range, convenient adjustment, small calorific value small, high efficiency and energy-saving. Coil adopts the advanced winding process, reduce the transformer inductance leakage. Adopt low resistivity copper material, greatly reduce the transformer copper lose. Adopt superior magnetic core, reduce the transformer volume and magnetic core loss.
2.3 The induction coil and the CNC hardening machine tool is strictly made according to the customer's workpiece drawings.